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Adviser about Flexible packaging

Flexible packaging consists of high-quality packaging solutions made of plastic, aluminium, cellulose or even paper and is mainly used in the food, chemical and cosmetics industries. Flexible packaging is used for both primary and secondary packaging. If required, it offers long-lasting protection against the penetration of oxygen and water vapour, as well as against aroma loss, mineral oils and UV radiation, thanks to functional barriers.

Monomaterial

In the context of flexible packaging, a monomaterial refers to a material that is primarily made from one type of plastic – typically PE or PP-based. As a common rule of thumb for design for recycling, a structure is considered ‘mono’ if at least 90% of its total weight consists of the target polymer. The remaining portion may consist of printing inks, adhesives or thin functional layers such as barrier films – provided these do not interfere with the recycling process.

Common mono-materials:

  • Mono-PE duplex: MDO-PE / PE-EVOH-PE (COEX-PE with EVOH <5%)
  • Mono-PP triplex: OPP/OPPmet/CPP

Mono-material vs. mono-film

The term mono-film describes the specific design of a single film. Monomaterial, on the other hand, describes the material logic of a multi-layer film composite, which consists predominantly of a polymer family.

Examples:

  • Mono-film: Single PE film
  • Monomaterial: Laminate composite of MDO-PE film and extruded LDPE film

Sources as of 23 January 2025:

  • CEFLEX – D4ACE Guidelines;
  • RecyClass – Natural PE Flexible Films
  • Innoform

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Lasse Harder

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